Complete control from pellet to product.
Six fully integrated manufacturing stages, engineered to deliver consistency, speed and cost-efficiency at any volume – from prototype runs to 10 million parts a year.
How raw plastic becomes your product.
Click through each stage to see what happens inside Electro Plast.
Raw Material Sourcing & Testing
Every finished part starts with the right polymer. We source virgin resins directly from global petrochemical majors and verify every lot in our in-house lab before it enters production.
- Melt Flow Index (MFI) testing on every incoming lot
- Moisture analysis & controlled-atmosphere storage
- Certificate of Analysis traceability to batch level
- Approved supplier base: SABIC, BASF, Reliance, Covestro, LG Chem
Compounding & Masterbatch
Our compounding division transforms base resins into application-specific engineered materials – with precise colour, strength, and performance properties.
- 4 twin-screw extrusion lines – 18,000 TPA capacity
- Glass-fibre & mineral-filled grades (10–40%)
- Flame-retardant (UL94 V-0), UV & anti-static additives
- Spectrophotometer colour matching to ΔE < 0.5
Mould Design & Tool Room
From concept CAD to production-ready steel, our tool room designs and builds single-cavity to 64-cavity moulds, including hot-runner and multi-shot tools.
- Moldflow simulation & DFM analysis
- 5-axis CNC, wire-cut & sinker EDM machines
- Hot-runner, 2K, stack & unscrewing moulds
- Tool life up to 1 million+ shots with H13 / S136 steel
Precision Injection Moulding
The heart of Electro Plast. 58 servo-electric and hybrid injection moulding machines run 24×7 under scientific moulding principles and real-time monitoring.
- Clamping force from 50 to 1200 tonnes
- Shot weights from 2 g to 5.5 kg
- Robotic part extraction & automated degating
- MES-connected machines for live OEE tracking
Quality Control & Inspection
Quality is built into every stage, not inspected at the end. Our NABL-aligned lab and in-line systems ensure every part meets specification.
- 3D CMM and optical vision measurement
- PPAP, APQP, FMEA & SPC documentation
- Mechanical, thermal & ageing test equipment
- Cleanroom (ISO Class 8) moulding for sensitive parts
Finishing, Assembly & Delivery
We deliver parts ready for your line or your shelf – decorated, assembled, packed and shipped on your schedule.
- Pad printing, hot stamping & IML decoration
- Ultrasonic welding & sub-assembly
- Custom retail packaging & barcode labelling
- Kanban / JIT delivery & export logistics
Advanced processes for complex parts.
2K / Multi-Shot
Two materials or colours moulded in a single cycle – rigid + soft-touch.
Insert Moulding
Metal inserts, pins & terminals encapsulated for strong, integrated parts.
Hot Runner Systems
Zero-runner waste, faster cycles and superior cosmetic finish.
Gas-Assisted
Hollow sections for large parts – lighter, stronger, sink-free.
In-Mould Labelling
Photo-quality graphics fused into the part during moulding.
Robotic Automation
6-axis robots for extraction, insert loading & palletising.
Thin-Wall Moulding
High-speed moulding of walls down to 0.4 mm for packaging.
Overmoulding
TPE over rigid substrates for grips, seals and ergonomics.
58 machines. 50T to 1200T.
Our fleet of Engel, Arburg, Haitian and JSW injection moulding machines covers everything from micro-precision connectors to large automotive panels.
| Tonnage | Qty | Shot Weight | Typical Applications |
|---|---|---|---|
| 50 – 150 T | 22 | 2 – 250 g | Connectors, clips, small precision parts |
| 180 – 350 T | 18 | 250 – 900 g | Housings, caps, electrical components |
| 400 – 650 T | 11 | 0.9 – 2.5 kg | Automotive trims, containers, crates |
| 800 – 1200 T | 7 | 2.5 – 5.5 kg | Bumpers, large bins, furniture, panels |
Polymers we process & compound.
From commodity resins to high-performance engineering plastics – plus custom compounds developed in our R&D lab.
Zero-defect mindset.
Our 6,000 sq. ft. quality lab is equipped to validate materials, dimensions and performance at every stage of production.
Have a part in mind? Let's mould it.
Send us your drawing, sample or idea. Our engineers will respond with a DFM review and quotation within 48 hours.